Category Archives: On The Workbench

On The Workbench #4…

For this edition of on the workbench I will continue with the roundhouse as that’s all that I have had time to do. I won’t have time to do major construction on the layout for about another two weeks.

Last I left you I had a list of things yet to do. I have been slowly working my way down that list. First I got the service pits in and painted, as well as the windows and service door at the end, the large doors won’t be installed till the roundhouse is put in place.

Roundhouse with service pits in place.
Roundhouse with service pits in place.

Then the tracks went into place.

With the tracks in place.
With the tracks in place.

Looking at the pictures I guess I did the doors and windows after these pictures. Then came the weathering. I do enjoy this and slowly worked my way up to where I’m happy with it, working stall to stall. The staining on the floor represents dirt, oil and rust stains.

With the weathering done.
With the weathering done.
Weathering on the shop floor.
Weathering on the shop floor.

Next was the lighting, but first I added the details to the interior. Tool boxes, oil barrels with lubricating grease, jacks, acetylene tanks, etc. Figures to be added as I figure out there placement.

In the past when I have added lighting to past roundhouses, I had a pair of buss wires for each row of lights. This time I ran one buss and then ran all the wires to it. I also ran the wires from the lights on the backside of the beams as viewed from the cutout opening. I then painted all the wires including the buss wires a flat white so that they would blend into the ceiling.

Adding the lighting.
Adding the lighting.
Alternate view of wiring in progress
Alternate view of wiring in progress
Lights wired up and the wire painted to make it disappear.
Lights wired up and the wire painted to make it disappear.
Overview of the roundhouse lighted, weathered and detailed.
Overview of the roundhouse lighted, weathered and detailed.

And the finished product with the overhead lighting off and with the roof panels set in place ( which i have repainted a flat black).

Better view with the overhead lights off.
Better view with the overhead lights off.
Lighted and the roof in place.
Lighted and the roof in place.

While adding details to the interior, I came across an electric hoist on a beam in the junk box. I decided to add it to the interior. It would not be large enough to handle an entire engine , as some facilities would have, but rather larger items (such as the compressors as pictured). I staged a couple of shots to show work in process just for fun.

Added a hoist for heavy work. Had to stage a scene to get a feel for the finished roundhouse.
Added a hoist for heavy work. Had to stage a scene to get a feel for the finished roundhouse.
Another staged scene for the fun of it. Haven't had a chance to reletter this engine.
Another staged scene for the fun of it. Haven’t had a chance to reletter this engine.

So what’s left to do, well:

Place more workers in the roundhouse.

Install roof sections.

Prep it’s final resting place. Which means getting the turntable installed

That’s where I’m at for now. Till later – Happy Railroading…

 

 

On the Workbench #3…

For this installment of On the Workbench I will be showing the progress on the roundhouse. However, first an apology.

It’s been a month and a half since my last post and at the end of it I had hoped you had a good summer and that you would have a great Fall. Well here we are, well into Fall and I’ve been silent. For that I’m sorry. For work we have a large trade show in New York in early October. So for a couple of weeks before hand is very busy. Then there are two weeks in New York and the last week has been all the follow up work.

That’s not to say that I haven’t gotten anything done, just no time to share it. When I left you last I had the basic structure done and it was time to head of to the paint booth.

Before I share that odyssey, one thing that I did and forgot to point out was the smokestacks on the roof. With the advent of steam engines coming with more features, one being that more are coming with working smoke, I made a minor modification to the roof sections with stacks.

The actual smokestacks with the kit are hollow, so I drilled a hole in the middle of the pad that the stack sections mount to. Now if an engine has working smoke and is parked in the roundhouse, the smoke will actually go out through the smokestack. Waiting to see if it actually works.

Roof section with the hole drilled for the smokestack.
Roof section with the hole drilled for the smokestack.

Now painting. I had painted the concrete floor before the walls or support beams were in place. So the first thing I had to do was mask the entire floor. I then shot the whole structure with grey primer. My intention was to the paint the lower portion of the walls with a grey paint because any industrial business does this because that’s where most of the dirt happens. Looking at the primer I felt that it would be a little redundant. So a masked off the lower 4 scale feet of the walls and painted the rest of the interior a flat white. After that I further masked off the window openings and painted the exterior of the building. Unfortunately I did not chronicle the journey, I only have the finished photos.

The interior of the round house painted.
The interior of the round house painted.
The exterior of the roundhouse with it's coat of paint in place.
The exterior of the roundhouse with it’s coat of paint in place.
Close up of the interior painted with the roof sections in place.
Close up of the interior painted with the roof sections in place.
Longer view with the roof sections in place. Better view of the smokestacks.
Longer view with the roof sections in place. Better view of the smokestacks.

The last thing that I painted was the roof sections. The underside was painted a flat white, while the exterior side was painted a roof brown. Thought about a flat black which is probably more prototypical for the type of roofing, but I wanted the there to be a visual difference between the roofing and the smokestacks. Epic fail.

Testors owns or owned both Model Masters paint and Polly Scale paint. For those who don’t know, Polly Scale was where you went if you were looking for acrylic paint in railroad colors. One of those being “Roof Brown”. Testors got rid of Polly Scale and merged the colors into their Model Masters line. You would think that they would have used the same formula, however they didn’t. The new “Roof Brown” isn’t anything like their old “Roof Brown”. The color sucks and I will have to repaint in a flat black. Which I should have used in the first place. Oh hindsight.

Anyhow, here are the roof sections in place painted in “Roof Brown”.

View from above with the roof sections in place.
View from above with the roof sections in place.

Obviously I had not glued them in place yet, as there is a ton of work to be done on the interior.

Next up:

  1. The service pits.
  2. The rail sections.
  3. Weathering the interior walls and floors.
  4. Adding details and figures.
  5. Adding the light fixtures, of which there will be something like 29 of them.

Of course the windows and doors have to go in too.

So, that’s where I’m at. Till next time, Happy Railroading…

On the Workbench #2…

Still been really busy, so I’ve been working at the workbench on the roundhouse as I have time. When I left you last time I had only three stalls done. One thing I noticed as I read through the last post is that I didn’t really explain why the brick facing on the inside off the walls. As they say a picture is worth a thousand words:

With and without the interior brick facing. Without the facing the interior wouldn't look right no matter how much other detail was inside.
With and without the interior brick facing. Without the facing the interior wouldn’t look right no matter how much other detail was inside.

As you can see without the facing you can see the raised and lowered casting for the details on the outside of the walls. By adding the bracing and facing you can hide all that.

I continued adding stalls.

Basic roundhouse completed up to cutout.
Basic roundhouse completed up to cutout.

In the above I had finished up to the cutout. I do have the whole basic structure done. This is probably obvious from the fact that the short end wall was pictured above.

While surfing online looking at pictures of roundhouse interiors for ideas, I noticed that the interior roof was very evident in all the pictures. While i have all the support beams in place, something I would have to add is rafters. I decided to add these to the underside of the roof sections rather the gluing them in place on the beams. This would make it way easier to add interior detail and as well as painting and weathering. I used .040 X .100 styrene strips, a little big scale wise, but it looks right when set in place with the support posts/beams. They are set on approximately 2 foot centers.

Adding rafters to the underside of the roof pieces.
Adding rafters to the underside of the roof pieces.
Rafters added to about half the roof panels, still a ways too go.
Rafters added to about half the roof panels, still a ways too go.

What you see above is what I got done before I ran out of strips. It also represents the total inventory for 2 of the local hobby shops. Luckily I still have two more I can hit and see what they have.

Below is a series of pictures showing what it looks like with the finished pieces set in place.

A hint of what the finished interior structure will look like when done.
A hint of what the finished interior structure will look like when done.
A better shot of the underside of the roof panels with the rafters added.
A better shot of the underside of the roof panels with the rafters added.
Another shot with the cutaway beams in place.
Another shot with the cutaway beams in place.

Since I had time but no supplies, I started masking the floor so I could prime and paint the main part of the structure.

So, that’s where I’m at. As I have time I will continue working on the roundhouse and keeping you up to date with my progress. I hope you’ve had a good summer and will have a great fall.

Till next time, Happy Railroading…

 

On The Workbench…

Wow, it’s already mid August and the list of projects around the house continues to grow. All of which needs to get done before the snow flies here in Minnesota. The good news is that I’ve put all the wood cutting projects on a calendar so that even if I’m not able to actually to get any actual work done on the benchwork, I’ll have everything ready to go even if the weather turns cold.

So with the free time that I’ve had, I decided to start the roundhouse. Probably jumping the gun, with so many other small projects started. But it sounded the like the most fun.

First thing I did was to glue all the base sections together. After I had them glued together, I scribed in concrete panel lines as I doubt anyone would pore one humongous slab.

blog photos 30 001

I kept the them to around 10ft sections, as this seems to be around what is done in the real world. After I had them all scribed I positioned the base on the layout and marked, then cut out the rounded section that intersects the layout edge. I primed and painted the base in a concrete color.

blog photos 30 005

One of the differences between Walther’s roundhouse and their modern roundhouse is that the interior walls are not detailed. The modern roundhouse has brick detail on the interior walls where as the regular roundhouse does not. Since the interior is very visible I had to add interior brick work to the walls.

blog photos 30 007

Once the end wall was done it was off to the races. I glued the end wall into place and the first inner support beam section. Then I glued the front end wall section (the one that supports the doors) and the transom section into place to set the correct spacing. I then added cross bracing that matches the support beams.

blog photos 30 008

Once I finished those I added the end wall, also with brick facing on it. Then it was on to the next section. and so on and so forth.

blog photos 30 011

You will also notice that I removed a little of the brick work around the windows so that the window casting will sit into place.

One other thing I noticed as I was looking at the pictures is that I will need to A: get the backdrop into place and B: put into place any backdrop buildings behind the roundhouse before it goes into place. Because wow, it would suck to try and place them working over this finished scene.

Well that’s what I’ve been up to. I will continue to update as more progress happens. Stay tuned…

 

Happy Memorial day…

I would like to wish everyone a Happy Memorial Day and offer my heartfelt thanks and appreciation to all those who served and especially those who have sacrificed all for our freedom and country.

I have finished and started several things this past week. Pretty good considering the work load right now with my job.

First: I have the track in up to the helix transition. Yup, check that off the list.

Track work in up to the helix transition.
Track work in up to the helix transition.

While I was installing it and constantly bumping my head, I realized that a bunch of the “stuff” that I had put off till later should probably get done before I get much farther. First and foremost is the backdrop in this area. That way I can also install the base and track for the gravel company.

And then I figured that if I was going to cut the hardboard for the backdrop here, I might as well cut all the backdrops. Upper level included. Which means first I had to install all of the half inch base boards for the backdrops on the upper level.

So second: I did just that. all of the baseboards installed.

Installed all the base boards for the upper level backdrops.
Installed all the base boards for the upper level backdrops.

Then I remembered that before I could install the backdrops on the upper level I would have to get all of the upper level valance supports into place as the backdrops will be notched around these.

So… third: I started to install the valance supports.

Started the upper valance supports.
Started the upper valance supports.

I have all of these cut, the problem was that I only had enough pocket hole screws to get just this corner in place. Late on Memorial Day is not the time that you are going to be able to run out and buy more.

This whole episode is very much like the story – If you give a mouse a cookie.

A couple of other things that I have been working on. First is a background building for Jackson. It started out life as a Walther’s Water Street Freight Terminal. I am making it into a light manufacturing building. Because the space is only 4 1/4 inches deep here, I had to narrow the depth. I used the backside of the main building that I cut off to lengthen the building. Right now I’m working on the mortar lines in the brick. After that I’ll add the windows and such. To make it look more like a manufacturing plant than a warehouse, I’ll add venting ducts, piping and perhaps some tanks to the outside.

Here’s what I started with:

The basis for my light industry for the Jackson background.
The basis for my light industry for the Jackson background.

And here’s where I’m at so far:

Modified the kit as a background building.
Modified the kit as a background building.
From the other end.
From the other end.
Overall building.
Overall building.

One last thing, I installed a concrete retaining wall behind the buildings along the berm in New Brighton. I was out of the mix of paint that I use for old concrete and used Floquil “aged concrete” paint that I had on hand. The color looks nothing like old concrete. So I bought some paint and mixed my color and started to repaint it. Below is a picture of the wall and the two colors as well as a couple of what the scene will look like when finished.

Concrete retaining wall along the berm scene
Concrete retaining wall along the berm scene
View down main street in New Brighton.
View down main street in New Brighton.
From the other angle.
From the other angle.

That’s it for this week, till next time – Happy Railroading…

 

 

Early April Update…

This is my early April update ( hoping I get enough done between now and the end of the month to have a late April update). With work at home and travel for business, I haven’t had large blocks of time to work on anything major. I have had time to keep working on my main street buildings though.

I have finished off the Bookstore building. When I left off last time I was working on the roof. To get a little more depth to the roof I used masking tape cut down to a scale size to simulate rolled roofing material.

Installed rolled roofing using masking tape.
Installed rolled roofing using masking tape.

With a coat of flat black paint it turned out pretty well. I didn’t airbrush it, but rather brush painted it. The color is less uniform and looks more like a tarred roof.

And with of flat black paint we have a finished roof.
And with of flat black paint we have a finished roof.

I will add fine details after the building is in place.

To finish this block I pulled a couple of old buildings I had previously built out of one of the storage totes. One was City Classics “food Market” and the other was a nondescript brick building. It’s a Kibri kit reboxed and sold by Walther’s. The market needed some touch up to the paint and still needs some kind of interior. I have been looking for suitable photos to print. It has large windows and even with the window banners in place, the empty interior is still obvious.

The brick building on the other hand needed a lot of help. It needed a coat of paint for the brick and stone work details. I added an awning and a photo of a hardware interior. Why a hardware store? I had a Woodland Scenics  dry transfer sheet that had a large hardware store decal that looked good on the blank wall that overlooks the parking lot between it and the bookstore. Thus a hardware store.

Also the buildings were chosen for there height. The buildings taper down from the bookstore to the market. After these commercial building will be a residential neighborhood and I didn’t want a abrupt change visually.

Anyways, here is what it looks like:

The mid block, the hardware store.
The mid block, the hardware store.
The block from the other end.
The block from the other end.

Again, fine details will be added to the block once installed on the layout. These will include: street lights, road signs,  parking meters, trash cans, fire hydrants, etc. Also, the streets will be weathered and markings applied once they are all in place.

In the past I have always done all this work on the layout. Doing this on the work bench has been much easier and more enjoyable.

I have one more commercial block to finish and will be starting that soon.

Stay tuned and Happy Railroading…

 

March Update…

I apologize as this may be my only March Update. Work is very busy and will be so through the end of April. Add to that spring is here early and there are things that need to be done around the house. If I have a chance I will fill you in on what’s going on, if anything.

One of the things I have been working on when I get a little time downstairs is getting ready to wire up the staging yard. As I had mentioned, I plan on being able to cut the power to the individual tracks. Wanting more then a just the position of a toggle switch to tell me which track is on or off, I had planned on having an LED to indicate whether it was powered or not. Now for me wiring an LED is kind of scary because of the need for the proper resistor. And yes there are several different ways of figuring out  which is the proper size resistor. But being slightly math impaired, I would stare at these and my head would start to swim and they would simply make no sense.

So after reading many different articles on it (coming away more confused than when I started), I hit the forums. The basic take away that I got was that a 1.0K ohm resistor was a good starting point. I ordered a small selection of different values of resistors figuring that I would start big and work down till I found which worked best. If I killed a couple of LED’s along the way it was OK as I have plenty.

Turns out the 1.0K ohm 1/4 watt resistor was the way to go. I’m using 3 lead, bi-color (red/green) LED’s and DPDT on/on switches. I prepped everything and as they say, it was off to the races.

Making the panel lights, everything cut, stripped and ready for assembly.
Making the panel lights, everything cut, stripped and ready for assembly.
First assembled light.
First assembled light.
Yay, they work. No one is more surprised then me.
Yay, they work. No one is more surprised then me.
First one installed in fascia.
First one installed in fascia.

The other ongoing project on the workbench is a Walther’s Kit (walthers.com) of the Argosy Booksellers. I think this kit was first released by Magnuson Models as a resin kit. Walther’s then released it as a plastic kit, being that it was a model of their original home. It is a good subject, but the kit takes a lot of work as everything is added as layers. Think some of the German manufacturers like Faller or Kibri. I believe that this is the only kit that they tried this way and it’s just as well. While the Germans have this down, I’m sorry to say Walther’s failed.

The different layers are: the basic brick wall, the stone pilasters, the concrete (?) sills and headers for the windows, additional stone work trim and then the windows and doors. Some parts fit from the front and other pieces fit from the back, depending on the wall section. Even then, pieces that are mounted from the front on one wall, might mount from the back on a different wall. The castings aren’t that great either. They needed some filing and sanding to get them to fit properly. I had planned on painting the different pieces first and then assembling them but gave up on the idea.

So I assembled the wall sections, leaving off the window castings. These I painted separately and applied them after the walls were painted. I painted the whole assembly the brick color and hand painted all the trim work. Like I said, this has been an ongoing, long term project. My progress so far:

Argosy Booksellers kit, for the New Brighton scene.
Argosy Booksellers kit, for the New Brighton scene.
It has a big flat roof, and desperately needed some details.
It has a big flat roof, and desperately needed some details.
It also needed a sidewalk out front, although not a simple install.
It also needed a sidewalk out front, although not a simple install.
Sidewalk in, now it just needs to be cleaned up and painted.
Sidewalk in, now it just needs to be cleaned up and painted.
Sitting in place, wanted a sense of how it fit into the scene and what buildings would be next to it.
Sitting in place, wanted a sense of how it fit into the scene and what buildings would be next to it.

A couple of things that slowed me down were the roof, which is just a big flat piece of plastic on top of the building and adding the sidewalk. Since the building will be on the lower level, the roof is very evident. I added a couple of taller vent pipes, as well as a series of vent stacks. Also a roof access was added. Overall what was added all looks plausible, at least to me. I’ll probably add a TV antenna or two to finish it off. The last thing is to decide what type of roofing to add to finish it off.

The sidewalk was it’s own challenge. I use the sidewalks from the Walther’s street system. The problem is that they are not as wide as the sidewalks with their Merchant Row series of buildings, which form the basis of the scene. In order to widen the sidewalks, a piece of .080 x .100 styrene has to be added. Not a big deal, other then getting them to sit flat against the sidewalk, then sanding them to blend. All that’s left is to figure out the roofing and then add the printed sheets to the windows. And lights. And then weathering.

Great little projects when one doesn’t have a ton of time.

Like I said, if anything else happens I’ll let you know. I appreciate your patience and understanding.

Till later, Happy Railroading…

October Update…

Welcome. If my last post was long overdue, then this one is almost inexcusable. For that I’m sorry. My wife and I have been traveling almost every other week for business and when we’re home it’s all about catch up. Working for a new company has been extremely time consuming, plus I have been overseeing a couple of build-outs for the company as they plan on moving into new work spaces.

After our last trip a couple of weeks ago, I thought that I would have plenty of time to accomplish some major work on the layout. We got home on a Friday night and when I woke up on Saturday, I could barely move. I had pulled a muscle or something in my back. Quite honestly it was probably lifting my wife’s suitcase as she seems to pack for any contingency (up to and including the Zombie Apocalypse), although she’s pretty sure it wasn’t because of that.

Being able to barely lift myself out of a chair, the thought of slinging a 4 X 8 sheet of plywood around was so out of the question. So sitting around feeling rather worthless because I couldn’t get anything done, I sat downstairs pondering what could be. That’s when my eye’s fell on a box of building structures that sat unstarted. If all I could do is sit, I might as well put that sitting time to use.

So that’s what this will be about, the kits that I was able to get built or at least started. And actually I think I got quite a bit done.

First up is a Blair Line Kit (blairline.com) of their Drive-in Theartre kit. Pretty basic kit, but it makes a great transition between the town of Jackson and the surrounding  countryside as these were always on the outskirts of towns. I love the way it turned out and can’t wait for the surrounding scenery base is place so it can be placed.

Blair Line drive-in theatre outside the town of Jackson.
Blair Line drive-in theatre outside the town of Jackson.

Second up was another Blair line kit. It’s their Fertilizer plant ( or dealer depending on what part of the country you hail from ). It is a laser cut / peel and stick kit. The precision of which the parts fit is outstanding. I was a little hesitant about the stick on parts but the adhesive is surprisingly strong. Loved it so much I have been checking out the rest of their line. Once I start actually placing the structures and scenery there will be a lot of details added.

 

Blair Line fertilizer plant for Jackson. My first laser cut / peel and stick kit. I loved the precision and ease of this kit.
Blair Line fertilizer plant for Jackson. My first laser cut / peel and stick kit. I loved the precision and ease of this kit.

 

The other end of the plant.
The other end of the plant.
Alternate view of the fertilizer dealer.
Alternate view of the fertilizer dealer.

It still needs signage and weathering, but I love the kit.

Next was a Walther’s kit (walthers.com). I had picked up Al’s Victory Service, although the kit is now made with a different name. I couldn’t build it as it is made because the space wasn’t large enough. I had too shorten it from a 2 bay service garage to a 1 bay station. Also since the customer area was going to be more noticeable then the service bay, I had to dress it up a bit. First was the floor, I decided that the floor should be that ambiguous tile floor. And then I added a couple of chairs and a table, as well as a counter. I will also add lights and people as well as weathering.

Beginnings of the black and white tile floor for the gas station.
Beginnings of the black and white tile floor for the gas station.
Masking all in place.
Masking all in place.
How it looks painted and with the gas station in place. Not perfect, but it adds a lot to the finished kit.
How it looks painted and with the gas station in place. Not perfect, but it adds a lot to the finished kit.
Gas station in place. General location but will be adjusted as I get the lot in place.
Gas station in place. General location but will be adjusted as I get the lot in place.

Another quick kit that just had to be in a small town was Walther’s Vintage Dairy Queen. As a child I remember the trips to visit my grandparents in northern Minnesota. My father was a Dairy Queen fiend and we would always stop at one in one of the small towns along the way. So it only fits that there had to be one in Jackson. Like I said, it is a quick build but still has a lot of detail for a small kit. I will add lights and people but weathering will be light as they always seemed to be well kept.

Walther's vintage Dairy Queen.
Walther’s vintage Dairy Queen.

The last kit that I’m working on is from JL Innovative Design (jlinnovative.com). The kit is Wilbur Shaw’s Speed Shop. I picked it up at a train show (actually, I picked up several of their gas station kits, I’m not sure why so many).  Mostly done, but it will need a bunch of detail, mainly the service area as it is rather big. I will probably pick up their service station detail set. This kit will not be in Jackson but rather at the outskirts of New Brighton.

Wilbur Shaw's speed shop under construction.
Wilbur Shaw’s speed shop under construction.

The sign holder jutting off the end was supposed to be made of balsa and card stock, but the combination seemed kind of flimsy, so I made a styrene one to hold the signage.

And one last thing. I received my order of data only boxcars. Still waiting on the custom decals for the Northern Continental road name. I will finally have some home road boxcars.

The next big project. Waiting for custom decals.
The next big project. Waiting for custom decals.

Obviously I will need more then a dozen boxcars for the home road, but it’s a start.

I’m not sure what the weeks ahead hold, but I’m sure that soon I will be able to get started on the helix and other projects on the actual benchwork. Please stay tuned.

And again, thanks for stopping by even though progress has been slow.

Happy Railroading…