Workshop Wednesday…

Welcome to Workshop Wednesday. I know that the prevailing trend is for a Wordless Wednesday, but I don’t have  a bunch of cool or thought provoking pictures on hand for this. If you can’t get your head wrapped around this skip the text and just look at the pictures.

So I decided to go in a different direction. My first project for this was a new way to handle all my wire for projects. What my solution for this was  DIY cart that mimics those used by commercial electricians. So the design isn’t anything new, just something I could make with materials on hand.

In the past I used a three tier cart from Ikea (ikea.com) that I had mentioned in a previous post. Great for holding everything, but not when you needed to actually pull wire. I had to find a way to hold the wire so it would unroll as I pulled it through the benchwork. Plus I had a couple of big rolls of flat phone cable for DCC wiring that wouldn’t fit on the smaller cart.

So working from memory I made my own wire cart from scrap material. The only thing I had to buy were the rubber coated casters. I wanted the rubber ones so that they wouldn’t mar the floor and the cart wouldn’t move when pulling wire.

So this is what I had:

The old electrical Cart.
And more wire that didn’t fit on the cart.

This is the new cart:

The new electrical cart.

And this is it loaded up:

With the wire loaded on it.
The other side and a view of the top tray.

As you can see I have enough room for everything on hand, plus room for more. Plus, the tray on top is larger then what I had with the Ikea cart. One thing I will probably do is somehow fasten the soldering iron base so that it stops tipping over whenever I pull the iron from it.

Pulling wire for whatever project I was working on was never something I looked forward to. But now I’m actually looking forward to it . And I do have a couple of them coming up.

Have a great week. Till later…

A River Runs Through It…

As I had said the next part of the scenery had a river that runs through it. I had penciled in where I had wanted the river but never cut it out. Part of the reason was that I was unsure of what type of bridge. The track here in on an incline (slight) and a curve. And I didn’t want just a culvert.

I finally decided to use the sides of an Atlas (atlasrr.com) plate girder bridge. That way I could cut the sides of the plywood subroadbed flat on the side and add bridge abutments and presto, a bridge.

First up was to cut out the river. Not an easy task considering that everything else was in place and I had to be careful not to wreck what was there. Mainly I had to be careful of the wiring that ran underneath the area. This is where one of my favorite tools came into play. It’ my Dremel Max (dremel.com) oscillating cutter. With the wood  cutting head in It, you can come in real tight and have excellent control. So I got the river cut out.

The wall in place and the river cut out.

And then the next problem. Seems the feeder wires for these two tracks are right in the middle of the bridge.

Of course the feeder wires are in the way.

So these had to be moved. No big deal, but it seems it is always something.

With the wires moved it was on to the riverbed. I used 1/4″ plywood but wanted to add stiffeners so I could staple the screen to it. Problem here is there is little access. Because the cabinets are set back 6″ from the edge of the benchwork and wiring running underneath, you can’t come in from the bottom. the piece is too wide to come in from the top. And there is only a 3/4″ wide slot at the front. So I prepped the panel with all screw holes in place, slid the panel in and then added bracing.

The river base ready to install.

Next up was the abutment. My first version was the bridge support with the wings attached. Once done I slid them in place and decided that the wings where way to low.

Bridge abutment version 1.

The bridge abutments were built out of .040 styrene sheet and .100 styrene strip with some trim work to look like poured concrete. I cut the wings off so I had just a support. Then I built new wings that came up to the full height of the river bank.

Abutment wings for version 2.
Version 2.

Then I needed my plate girder sides. As I recall you used to be able to buy them separately as a flat car load. No joy there. I ended up buying a full bridge and cutting the sides off from it. Next thing was Atlas built there bridge around a 9″ piece of straight track, which scales out around 65 feet. My span was only 28 1/2 feet.

Bridge abutments in place. The plate girder sections will need to be resized.

A little too long. So working from the center I cut it apart. I used the short double reinforced sections from the ends and grafted them on to a cut down center section. The end results are near perfect.

The finished bridge set in place.

Then brought the screen down to the river and added the plaster cloth.

The scenery finished down to the river.
alternate view.

It just needs a top coat of plaster and it will be ready for some earth paint and then scenic materials.

That’s what I’ve got for now, until next time. Happy Modelling…

 

 

I’ve started the scenery…

That’s right, I’ve started the scenery. As I was finishing the main street in the New Brighton scene, I realized that before placing buildings the background needed to be in.

Another – if you give a mouse a cookie moment.

As I have mentioned in the past, I’m pretty old school on the basics. For scenery base it is plaster cloth over screen. The only break from the past is that instead of some type of plywood form, I am using black foam core. Why black foam core? Because of a past one off project for a client, I have a foot high stack of 12″ x 18″ black foam core sheets. The plus side is it’s free and easy to cut. Make a mistake, throw it away and try again. Down side is attaching the screen. Glue takes forever and is iffy. Hot glue and foam doesn’t play well together. Ended up taking individual staples from my staple gun and pushing them trough the screen into the foam core. They will hold well enough till the plaster cloth goes on.

I started at the ninety degree corner between the New Brighton scene and the Jackson town scene. My vision is that this will be enough of a view block to separate the two scenes. It is a hill descending from the corner out to the fascia.

Once I established this hill, I worked back to the bridge scene in New Brighton. Below are photos of the progression.

The scenery is started. The outer hill in place.
When finished the hill with scenery in place will be the break between scenes.
The rear scenery land form in place.
First coat of plaster cloth on.

Something that I failed to mention was that the inner section had a retaining wall. What I ended up using for it was a sheet of Department 56 stone cobblestone that I had picked up on discount somewhere.  The scale is a bit big, however to the eye it looks right. Meaning the rivet counters won’t be happy, but everyone else won’t notice.

Gluing the retaining wall to the hill form.
Continuing the retaining wall around the corner.

After the landform behind New Brighton and the retaining wall were in place I headed around the corner. Problem here is that the hill drops to a small river. And you will notice that there is no river cut out of the plywood base. One of those things I figured I would take care later.

So all work has stopped on the basic scenery till I get the river in. Which is a whole new mouse and cookie story. One I will continue in the next post.

Till then, Take care and Happy Railroading…

Early August and What I’ve been up to…

Wow, it’s already August and you’re probably wondering what I’ve been up to.

Looking back, I noticed that I failed to mention that my youngest child, my daughter, is getting married this fall. I have found that as parents of the bride, we are far more involved in wedding planning. I should probably clarify that and say I am more involved. With my sons it was far more easy, what am I wearing and when do I show up. With my daughter it seems to be everything, plus the extras.

Case in point.

My wife was hosting a bridal shower for my daughter, thought that I wouldn’t have any involvement with this. Then one night my wife called me over to her computer and wanted me to see this really cute candy cart she found online. For those who don’t know what a candy cart is, which up to this point included me, it’s a copy of cart that a vender would push around hawking his candy wares with.

Looking at it I said it was cute. She just sat there waiting for it to click. After a minute or so of me looking at the picture and her looking at me, it finally hit home. She wanted one for her party. And she wanted me to make it.

Quick side note. My wife’s friends tell her she is spoiled. And they refer to me as her drive up window. She wants something, she pulls up and orders it. And then I deliver.

So with nothing more than a picture and two weeks time I built her a candy cart. I give you the finished product.

The Candy Cart.

Don’t get me wrong, I love the challenge. Plus you keep mama happy and she doesn’t mind you playing downstairs. The actual wedding is still a month and a half away. I image time downstairs will be hard to come by. More so as we get closer. But I have gotten somethings done and will have an update on those things soon.

Till then, anyone want to buy a slightly used candy cart?